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biscuit producting line



1.Vertical Laminator or Horizontal Laminator 10.Hot wind circulation baking oven or direct gas- fired oven

2.Combination sheeter 11.Peeling machine


3.Gauge roll 12.Oil spray machine

4.Rotary cutter or reciprocating cutter 13.Oil filter

5.Rest conveyor 14.Cooling conveyor

6.Vertical rotary moulder & horizon tal rotary moulder
15.Biscuit stacking machine

7.Drive and panner 16.Packing conveyor

8.Salt/suger sprinkler 17.side scrap return system

9.Oven drive and oven tension 18.reciprocating sistributor





THREE COLOUR BISCUIT PRODUCTION


Biscuit production line may be combined freely according to the condition of customers workshop space and requirement of biscuit technology.These all can reach the ideal purpose.

The line use import electric components and its speeds are changed by frequency conversion.They save energy and are dependable,May be controled by single or combining.


According to the condition of the plant layouts,bend unit is used.

Tcehnical specification:
*Heated internally by electric heaters
*The oven identified by technology council,specialists consistently cognizance that it has reached the international level and supplies an internal gap .
*The oven is grouped into heat control zones.the top and bottom heat are independently adjustable and preset.the measured temperature and preset temperature will be displayed in digital form.
*High-quality thermal insulating material is used to get good insulation and efficient fuel usage.

*Steelwork ,ducts and chambers paint with high temperature(400oC)silvery paint.outer covers paint with hard finish gloss paint.
*Fully automatic PID temperature control and automatic constant temperature
*Highest temperature :320
*Great control flexibility and prefect safety precautions.
*It can meet the technological requirements for production of different biscuits.
*Oven band level:1100

VERTICAL DOUGH MIXER
*This machine is suitable to mix all types of biscuit dough especially fit to dough needed premix or relax mix. Matching a number of detachable tubs,continuously dough mixing will be achieved.It is very advantageous for dough fermentation.


·Output :300kgs
·Main motor :24/36kw
·Lifting motor :2.2kw
·Mixing speed :16/25rpm
·Dimensions:2607x1380x3230
·Net weight:5900kg
·Gross weight:6500kg




The laminator is used to roll the sheet from its hopper and laminates sheets into required layers,then perpendicularly conveyer sheets to combination sheeter of biscuit production line.It completely meets the need of manufacturing hard biscuit especially soda crackers.


·Power :11.7kw
·Rolled-sheet width:820mm
·Width of delivery sheet:580-1100mm
·Max.speed of dolly :36m/min
·Laminated layers:4-12
·Dimensions:2776x3705x2805mm
·Net weight:11300kgs
·Gross weight:12700kgs
Horizontal laminator
·Power :7.55kw
·Rolled-sheet width :520mm
·Width ofdelivery sheet:500- 930mm
·Laminated layers:4-10
·Max.speed of dolly :20m/min
·Dimension :3800x1575x2400mm
·Net weight :7000kgs
·Gross weight:7500kgs
THREE COLOUR MACHINE

*This unit consists three single machines.It is used for production dough with filling layer.It also is used as combination sheeter.The three sheets from each single machine are piled up .The middle sheet may be filling material .



·Speed:1.5-3.2m/min
·Power:4.5kw
·Dimensions:4200x1900x1675mm
·Net weight:6000kgs
·Gross weight:7000kgs


DOUGH TITLING MACHINE
*This unit is used to feed dough from a portable tub into a forming machine through titling the tub by the fork .
·Power:3kw
·Dimension :1000x1520x990mm
·Net weight:1200kgs
·Gross weight:1500kgs



SALT/SUGAR SPRINKLER
*This unit is used to sprinkle salt of sugar over the biscuit top surface before feeding to the over band .The quantity of powder is Adjustable.
·Power :0.34kw
·Dimensions:770x1376x640mm
·Net weight :350kgs
·Gross weight:400kgs


Function Single-lane layer 2-flavor cream/jam sandwiching machine
Biscuit size Round One cream
or jam Two cream and
jam
φ35-60mm
(H)3-8mm φ40-60mm
(H)3-8mm
SquareSquare (L)35-65mm
(W)35-60mm
(H)3-8mm
(L)40-65mm
(W)40-60mm
(H)3-8mm

Capacity 100-380sandwiches/minute
Operating Voltage 220V/50Hz
Total power 5.5kw
Overall dimension 4600x1000x1450(mm)(LxWxH)
Machine weight (Abt)610kgs

Special specification is acceptable
The machine is manufaxtured by the SINO-JAPAN Joint Venture with complete Japanese technology and under the supervision of Japanese experts ,Born from the advanced Japanese techniques and rich experience.the automatic highspeed packing machine has attained the advanced world level.


·Capacity:50-200packs/min
·Bag size :length :70-400mm
Width :32-150mm
Higth: 5-70mm
·Floor space :4400mmx965mm(LxW)
·Power consumption :3.7kw single phase:220V
·Net weight:1000kg
·Packing material:any heat-melt-cut sealing materials like paper/PE,OPP/PE.OPP/AL/PE and etc.



APPLICATIONS:
Suitable for packing instant noodles , biscuits,medicines ,soaps,tissues,ice cream, chocolate,insytant frozen foods and machine parts ,daily necessities etc .



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